Whether you take supplements, tablets, or capsules, you must blend your ingredients carefully. That means consistent precision, scalable equipment, and optimal output.
Industrial blenders can handle dry solids, which include coffee beans, mixes, seasonings and spices, flour and tea powder, frozen foods, and chemical compounds. They can also mix and stabilize preservatives to keep food items transportable and safe for consumption.
Reliability
Using an industrial blender for nutraceuticals is a smart investment that can provide you with significant benefits. High efficiency and flexibility can help you save time, money, and energy.
Reliability refers to the consistency of a test or measurement. For example, a scale that measures weight differently each time it is used would not be considered reliable.
Internal consistency reliability is a type of reliability that assesses the degree to which different items on a test produce similar results. This is usually measured by a test-retest method, although an average inter-item correlation can evaluate it.
Reliability and validity are both important when evaluating a research study. They ensure that the methods you use to gather data are accurate, consistent, and replicable so your results can be generalized.
Flexibility
Many nutraceutical companies need help blending ingredients vastly dissimilar in size and density. This makes it more difficult to create precise blends required for certain nutritional label claims.
One solution is to use a tumble blender that can apply even turbulence throughout the mix. This eliminates dead spots and can save a nutraceutical manufacturer time and money.
Efficiency
In various manufacturing industries, blending materials is essential to producing the desired final product. This blending process is performed with various types of industrial blenders.
The main purpose of powder mixing is to combine two or more raw materials in the required proportions, resulting in a blend (mixture). Mixing efficiency is important for the operational efficiency of the batch mix operation because it enables the uniformity of the composition of the final blend, which is sent for further processing.
For pharmaceutical manufacturers, the optimal mixing efficiency is influenced by key processing parameters, i.e., blender RPM/speed, fill level/volume, and loading order. In the nutraceutical industry, manufacturers use rotary batch mixers to reduce the blending time by more than 90%.
Savings
The process of blending is a significant business for producers of nutraceuticals. The objective is to consistently create products of the highest quality that adhere to label specifications, including RDA and FDA allowances, vitamin percentages, and active ingredients.
Many nutraceutical companies are leveraging tumble blending to achieve these goals. Tumble blending is an effective low-impact processing technique that creates precise nutraceutical blends with trace ingredients (1%) vastly dissimilar in size and density.
A top-quality blender can help a nutraceutical manufacturer achieve its blending objectives while saving money. Unlike traditional mixing, tumble blending applies even turbulence in all corners of the mix through a combination of macro and micro blending.
The right machine will save you time and money and improve the quality of your end product. Invest in a top-of-the-line industrial blender from a reputable company with the latest technology and knowledgeable staff. The best machines will boast more features, superior craftsmanship for the dollar than any other machine on the market, and a written guarantee to back it up.